California Boiler is pleased to offer various service contracts designed to meet your specific maintenance and monitoring requirements.
Annual Inspection
The scope of work included in our annual inspections includes:
- Performing Lock Out/ Tag Out on inlet and outlet water valves, natural gas supply valve, boiler blowdown valves, boiler and blower motor electrical disconnects.
- Opening the boiler fireside and inspecting the refractory on the rear door, front inner door, throat and liner.
- Brushing the boiler tubes and furnace tube, if necessary.
- Draining the boiler.
- Opening the waterside hand holes, low water cut-offs, blowdown and feedwater inlet to wash out all mud & loose scale.
- Rodding out the boiler cut-off connections, if necessary.
- Installing new hand hole gaskets, low water cut-off, and manhole gaskets.
- Installing new plugs in boiler connections, if necessary.
- Hydro testing to ensure there are no leaks.
- Washing and coating the refractory in the rear door.
- Installing new gaskets on the front and rear of the boiler and close-up fireside.
- Inspecting the burners, including tightening and lubricating all linkages.
- Checking and replacing any worn linkage ball joints, as needed.
- Cleaning the burner air damper.
- Inspecting the pilot and adjusting the ignition electrode arc gap.
- Removing the Lock Out/ Tag Out from the boiler.
- Firing the boiler and bringing it up to pressure.
- Tuning and adjusting the burner on natural gas and fuel oil using electronic analyzer to achieve
- lowest combustion emissions and maximum efficiency.
- Documenting and leaving a copy of the analyzer combustion test results with the customer for SCAQMD records.
- Testing all safety limits for proper operation.
- Reporting on overall condition of the boiler system.
Quarterly Inspection
The scope of work included in our quarterly inspections includes:
- Inspecting the burner, including tightening and lubricating all linkages.
- Checking and replacing any worn linkage ball joints, as needed.
- Cleaning the burner air damper.
- Inspecting the pilot and adjusting the ignition electrode arc gap.
- Checking to ensure the air filter is in good condition and free of debris.
- Inspecting and cleaning the burner interior
- Testing all operating controls for proper operation.
- Testing all safety limits for proper operation.
- Reporting on the overall condition of the boiler system.
